A single sheet of sandpaper is often too flimsy; the paper backing wears out before the grit. I like to use a double thickness instead, gluing two pieces back-to-back using spray adhesive. Sometimes I’ll even use two different grits so I can switch between grits quickly. – Brad Holden
Glue Bottle CaddyHere are four good reasons to build this glue caddy for your shop. First, no more hunting for the right type of glue; they’ll all be right at your fingertips. Second, you can store the containers upside down. That keeps the glue near the spout—no more shaking down half-filled bottles. Third, upside-down storage helps polyurethane glues last longer without hardening because it keeps the air out. Last, the caddy is so doggone handsome. Here’s how to make it: Arrange all your glue bottles in a circle with 1-in. spacing between the bottles. Add 2 in. to the circle diameter and cut out two 3/4-in. plywood discs. Drill 7/8-in. holes in the center of each one. Measure the various bottle diameters and drill storage holes around the top disc a smidgen larger than the bottles. Glue the discs on a 12-in.-long, 7/8-in. dowel, with a 5-in. space between the discs.
Easy Drip CleanupEditor Travis Larson says: No more scraping hardened glue off your workbench. Before you set up for gluing, lay a sheet of inexpensive, thin painter’s plastic underneath. Another nifty tip to avoid rockhard glue on your workpiece is to glue it, then wait two hours and scrape off the excess. The glue is still pliable at this stage, so the job is quick and easy. Plus: 45 more helpful handy hints to check out.
Quick, Even ApplicationHere’s a smooth tip for spreading carpenter’s glue from reader Cary McAdams. Slide a piece of 1-in. diameter pipe insulation onto a 4-in. paint roller frame and use it to evenly roll on the glue. When the job’s done, just throw away the insulation. No more wasting store-bought rollers on a one-time job.
Hair Dryer Time SaverUse a hole saw to drill the hole for the hair dryer. If the drilled hole is undersized, use sandpaper or a rasp to make it just large enough for a snug fit. Then screw the 10-in. boards together to make a right angle. — R. B. Himes Plus: 17 Ideas for Storing All Types of Tools
Corner Gluing PerfectionThis contraption will save you loads of time when gluing up corners. Click here to learn how it works and how to build it.
Repurposed RefillerIf you're in need an easy to make disposable funnel, we have the perfect solution for you. Simply cut off the handle from a gallon water (or milk) jug, and use this to serve as a disposable funnel. This funnel will help you to drain anything from your left over wood glue to the old oil in your leaf blower.
Edge-Gluing Made EasyThese clamps apply pressure horizontally as well as vertically, so the joint edges are wedged tightly together and stay level. To make the clamps, drill 3/8-in. holes (spaced 1 to 1-1/2 in.) along 5-ft. hard maple 2x2s. Then cut two 3/4-in. x 8-in., 20-degree tapered wedges for each clamp. At the hardware store, buy six 5-1/2 in. x 3/8-in. carriage bolts, washers and Wing-Nuts. To set up the clamps for gluing a panel, slide the boards you’re gluing into the clamps without glue. Then push the bolts into the holes, allowing space for the wedges to be hammered in between the bolts and boards. Slide out the boards, apply glue to the edges, and put them back in the clamps. Tap in the wedges while checking along the joint lines to make sure the surface is even. Plus: Check out some surprisingly simple woodworking projects.
Free Glue SpreadersPick up a few free laminate samples on your next trip to the home center and put them to work as glue spreaders, nailing shields, shims, scrapers and spacers. Use them once and you’ll discover a dozen other ways they can improve shop life. Thanks to Ron Kapala for this tip. Learn how to select laminate countertops here.
Precise Gluing ToolOral syringes are perfect for injecting wood glue into narrow crevices for furniture repairs, according to reader Jim Tennessen. Hot water cleans the syringe in a ﬂash.
Moldable ClampsReader Robert Cramer showed us a cushy way to make glue repairs on small or delicate objects without having to hold them together by hand until the glue dries. Flatten out a ball of Play-Doh modeling compound; glue your project and press it into the clay. It'll hold the pieces together until the glue dries! Here's another way to clamp a small project using a common workshop tool.
Disposable Mixing Cups at the ReadyLoad a Dixie Cup Dispenser ($4 at a grocery store) with 3- and 5-oz. paper cups and keep it handy for all kinds of jobs. Mix epoxy, measure liquids for finishes, hold glue, keep track of parts from disassemblies and hold paint for touchup jobs. Thanks to Dan Allmon for this tip. Chopsticks work well for stirring, too!
Glue Up PicnicA vinyl tablecloth—any size—comes in handy for all kinds of woodworking jobs. Put it under boards you’re gluing together. Any glue drips will easily peel off the plastic surface after they dry. — Kate Gallivan Plus: Learn how to build a workbench for $50.
Guitar Picks in the WorkshopThey’re practically perfect for applying wood putty to nail holes and scraping squeezed-out glue from project corners. Use one any time you need a mini scraper or spatula. Thanks to reader Bill Waite for hitting this high note. Check out another wood-filler tip from Clicnet.
Project PedestalThis gluing pedestal makes clamping from all angles a breeze. Buy a 12-in. pipe nipple with pipe flanges on both ends and screw it to a couple of scraps of 3/4-in. plywood. Cut the pedestal top an inch or so bigger than the project to make clamping easier. Now, with the base of the pedestal clamped on your workbench, you can crank on the clamps from every angle. Thanks to Travis Larson for this handy gluing helper. Check out this wood gluing guide.
Craft Sticks to the RescueFaithful reader Tammy McBride offers this great idea: Craft sticks and tongue depressors are handy for all kinds of shop tasks. Use them to spread glue, mix stain and epoxy, measure and transfer a cutting width, pad those metal vise jaws (hold them in with carpet tape), push putty into nail holes and hold little brads for nailing. Keep them conveniently stashed around your workshop—you’ll be surprised how often you reach for one. Craft sticks are available at craft stores for next to nothing.
Quick Edge Glue CleanupTo avoid the hassle of cleaning and scraping dried glue when edge-gluing boards together, press masking tape along both edges of the boards before putting on the glue. This way, the glue will ooze out onto the tape instead of the wood when you tighten the clamps.
Lost Cap? Here's a Quick SolutionNo matter how careful you are with the little plastic top for a glue bottle, it always vanishes, sometimes in a matter of seconds. Next time, try a rubber eraser. This rubber eraser fit the bottle as if it were made for it. Thanks to woodworker Dave Munkittrick for this topical tip.
Workshop SkewersSome brilliant uses for barbecue skewers:
- Puncture that pesky seal in caulk tubes.
- Apply glue in dowel holes or biscuit slots.
- Scrape gunk out of crevices on furniture you’re refinishing.
- Plug stripped-out screw holes on antique furniture so the screws will grip tightly.
No-Mess Board GluingTired of scraping dried glue from your workbench and clamps? Shop teacher John Nelson’s no-mess technique also ensures a flat finished surface when you’re edge gluing boards. First, cover the clamps with newspaper. Then smooth glue on the board edges and lay them into the clamps without tightening. Fold the newspaper over both ends of the panel and lightly clamp 3/4-in. x 1-1/2 in. wide hardwood batten boards above and below each end with C-clamps. Now alternately tighten all the clamps (all the bar clamps first, then the C-clamps). The batten boards keep the boards from sliding up and down as you tighten the larger clamps, so the boards remain in the same alignment as the glue dries. After 20 minutes, peel off the partially hardened glue on top of the panel with a paint scraper. The newspaper under the tabletop prevents the metal clamps from staining the wood where they touch glue, and it catches squeezed-out glue so the workbench stays clean.
Handy HandscrewsGlued-up strips of wood like to drift as you tighten clamps. Now you can lightly snug a handscrew parallel across the edges as shown (don’t forget the wax paper) and then tighten the other two clamps for a perfectly aligned glue-up. Here's another option for clamping strips of wood like this.
Fix Cracks with FlossIt’s easy to coat narrow crevices with glue when you’re repairing a cracked board or tenon on a project. Pour a little carpenter’s glue on a scrap of wood, drag the unwaxed floss back and forth through the puddle, and floss the glue into the crack. Now clamp the crack closed and let it dry. Thanks to Phil Milhelich for this tip. Furniture repair and refinishing tips
Tiny Dowel TrickRound toothpicks work great for locking the mitered corners of picture frames. When each corner is cut and glued, drill pilot holes (the same diameter as the toothpick) from each side of the corner. Apply glue to the toothpick and tap it into the hole. When the glue sets, cut the excess toothpick flush with the frame, and then stain or paint it to match for a nearly invisible fastening job. Check out other workshop tips and helpers.
Tape Does the TrickThere’s no better way to clamp wood edging strips to plywood shelves than with pieces of masking tape. Just apply your glue to the backside of the strip and secure it with pieces of tape every 3 in. or so. Always cut your edging an inch longer to save the hassle of trying to align the ends perfectly. The excess length is easy to trim off later with a fine-tooth handsaw.
Always-Full Glue BottleIs your glue bottle half full or half empty? Now no matter how much glue is in the bottle, it seems like it’s full because when you store the bottle upside down in this handy stand. To make it, take a 3 x 3-in. block of wood and drill a 1-1/4 in. hole in the middle a little deeper than the wide part of the cap. Next, drill a 5/8-in. hole for the neck as shown. Thanks to Bruce Kieffer for this timesaving tip. Check out another gluing tip here.
Better Glue Bottle CapScrew the ﬂip-up, 1-in. inner dia. cap from your shampoo or liquid cleanser bottle onto your glue bottle. The 1-in. cap ﬁts on every glue bottle we tried. Now:
- You can’t lose the little cap.
- Glue stays fresher because the cap snaps shut.
- The cap’s small round hole makes it easier to control the size of the glue bead.
- Glue doesn’t harden in the cap and require clearing before use. — Dorothy Nanchu